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blank blank October 2004
It's About Time: Plug and Play Sensors

Ever add up all the time you spend plugging in your sensors, setting up your signal conditioning, figuring out exactly where each sensor is in a complex test and measurement setup, tweaking pots to recalibrate sensors, and readjusting signal conditioning-to say nothing of looking for lost paper calibration sheets?

Whatever the figure you come up with, it's too long, given the time-saving technology now available in the form of Plug & Play smart sensors. These sensors carry their specifications and calibration data onboard in the form of a transducer electronic data sheet, or TEDS, burned onto an EEPROM. When you plug in the sensor, a signal conditioner that's compliant with IEEE 1451.4 (governing Plug & Play technology) instantly interrogates the TEDS and automatically sets up and calibrates the signal conditioning for that sensor. The result: You're ready to go far more quickly-and with no time-wasting, money-eating manual data entry errors.

The U.S. Navy Plugs & Plays

At Honeywell Sensotec, we believe that Plug & Play is a technology whose time has come-and so does the U.S. Navy. For engine testing, they wanted to update an instrumentation package that had outlived its usefulness but keep their Sensotec pressure and load cells. They hadn't actually thought about Plug & Play, but when we explained automatic setup, it sounded great to them. We brought all of the Navy's sensors back to our shop, recalibrated them, inserted a TEDS chip into each one, and programmed the sensors with Plug & Play capabilities. And we provided support software that lets the Navy rewrite their TEDS if something changes in their test and measurement setup. They can write new data to the TEDS either by using the front panel on their instrumentation or by sending the data to the TEDS from a PC. And as an extra benefit, we programmed the Navy TEDS with two identical pages of factory calibration data. They can change the second, but the first is read only, so that if things get a bit scrambled during a recalibration, they can easily revert to the default setup.

The Best Time for Plug & Play: Now

The Navy's very happy with Plug & Play technology, and we think you will be, too. We offer IEEE 1451.4 compliant smart sensing for every single one of our pressure sensors, load and torque cells, LVDTs, and accelerometers. And we'll build it into any custom sensor you may need. Learn more at http://www.sensotec.com/idtechnology.asp.


Model SC500 Transducer Indicator/Conditioner
SC 500

One of the most versatile tools on the test and measurement market, the Model SC500 from Honeywell Sensotec, an operating unit of Honeywell Sensing and Control, offers small size (1/8 DIN), three transducer input options (strain gauge, high-level, and LVDT), and five output options (including RS-232 and RS-485). This microprocessor-based indicator/conditioner also offers four virtual channels configurable at the factory to support custom applications-thereby eliminating the need to purchase and program a dedicated PC to handle signal conditioning. For applications requiring many sensors, this model offers the convenience of Plug & Play technology, which effectively eliminates “cabling and labeling” problems. An AC adapter enables easy use most anywhere in the world, and the large, bright numbers on the vacuum-fluorescent display ensure easy reading. The Model SC500 is compatible with a wide variety of Honeywell Sensotec sensors.

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IEEE 1451.4: A COMMON PLATFORM

Provides seamless interoperability, reduces system set-up costs
Honeywell smart sensor products and National Instruments (NI) LabVIEW and data acquisition products now operate on a common platform compatible with IEEE 1451.4, the Transducer Electronic Data Sheet (TEDS) standard recently released in final form. As a result, test and measurement customers can now take advantage of seamless interoperability between Honeywell Sensotec smart sensors and signal conditioners and NI data acquisition hardware and software.

Before You Plug and Play

Plug and play technology implemented according to IEEE P1451.4 promises to considerably simplify the configurations of automated measuring systems. An important point to keep in mind is that P1451.4 deals only with making sensor self-identification data available in a universally readible format. This deliberately narrow focus means that some important aspects of plug and play technology are not explicitly covered by the standard. You're unlikely to encounter anything that will keep you from using plug and play successfully, but you'll want to plan carefully to make sure that your implementation will go smoothly.

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National Instruments Technical Symposia

Presenting the latest developments in test, measurement, and control. Visit the Honeywell Sensotec display and keep pace with accelerating technology and trends in virtual instrumentation at the NI Technical Symposium in your area. http://www.ni.com/techsym/

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Poll Question
 
Parker and Honeywell Create Alliance


...to Provide Process Industry With Most Advanced System for Sample Analysis

Houston, TX: October 5, 2004 – Two trusted names in the process control industry have joined forces to provide customers with a single-system solution that meets analytical needs. The Instrumentation Products Division of Parker Hannifin Corporation (NYSE: PH) and Honeywell (NYSE: HON) today announced they are teaming to deliver next-generation solutions for process sampling, sensing and analysis.

The alliance combines the Parker IntraFlow(tm) line of surface mount flow control components with Honeywell pressure, temperature and flow transducers, joining mechanical and electronic technologies to make the most comprehensive and advanced flow control system available from a single source in the industry today.

“It’s not uncommon for instrument technicians to spend hours every day riding a bike over acres of process plants to make sure sample systems are working,” says Steve Doe, analytical market manager for Parker’s Instrumentation Products Division. “The Parker-Honeywell teaming arrangement gives plant operators the ability to easily monitor and manage their process sample systems which, according to industry experts, still account for 75 to 80 percent of all process analyzer downtime.”

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Model SC3004 Transducer Indicator/Conditioner

The Model SC3004 microprocessor-based Transducer Signal Conditioner/Indicator holds up to 14 channels in a 19-in. rack-mount enclosure and connects to any bridge-based sensor. Users can also configure up to 8 virtual channels to support floating-point mathematics, conditional programs, and other applications. When used with unamplified strain-gage transducers fitted with the Sensotec Signature Calibration Module, the SC3004 completely self-calibrates zero, span, linearity, decimal point, and engineering units automatically. Up to three quad-line displays can be installed to show the values of four channels each. Relay, voltage digital-to-analog converter (DAC), and current DAC output channels are available.

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White Paper: Good News for Sensor Users

Have you ever misplaced a paper calibration sheet, struggled to connect hundreds of remote sensors to a signal conditioner, or longed for some way to simplify sensor inventory? If so, you'll be glad to know that sensor manufacturers are moving rapidly ahead with a simple-to-use solution: plug and play. When implemented according to IEEE 1451.4, this data acquisition technology promises to significantly simplify the tasks of configuring and using automatic measurement systems.

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Model CK Digital Pressure Gauge

As the newest member of the battery-operated digital pressure gauge family from Honeywell Sensotec, an operating unit of Honeywell Sensing and Control, the Model CK uses a high-impedance sealed pressure transducer compatible with liquids and gasses and delivers a highly repeatable pressure measurement with 0.25% accuracy. Constructed of 313 stainless steel wetted parts, the Model CK features auto shutoff, independent zero and span adjustment pots, and an on/off membrane switch. Maximum pressure is 1,000 psi. Compensated temperature range is from 0°C to 70°C; safe storage temperature range is from -40°C to 95°C. Users can select gage, absolute, or vacuum reference. Options include backlit displays and NEMA 4x ratings.

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What about the sensors I already have?

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Retro-fitting for Plug and Play Sensors Plug and Play System

Can your sensor be retrofitted for Plug and Play? Visit our on-line Configurator Software for options!

A lot of excitement has been generated in the sensor industry with the preliminary launch of IEEE1451.4 standard for sensors with built in self-identification using TEDs (transducer electronic datasheet).

The IEEE1451.4 technology gives the following advantages:
  • No more lost cal sheets - calibration data is stored on the sensor
  • No more wiring hassles - Sensor self identifies to the signal conditioning
  • No more channel identification worry - Sensor self identifies to the signal conditioning
  • No more lost set up time - Sensor sets up its own signal conditioning

However the large number of legacy sensors in the field has made plug and play more difficult to implement. Help is at hand with the Honeywell Sensotec retro-fit kits available for many sensors and many output connector/cabling configurations. Use our on-line Configurator Software to see which solution is the best for your legacy sensors.

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More switch and sensor solutions from Honeywell Sensing & Control
Honeywell is proud to provide a variety of products for industries from automotive and appliances to medical and aerospace, and everything in between. See more sensing and control products and request product literature at our interactive catalog. Literature Request
  • Speed, Position & Current Sensors
  • Thermal & Humidity Sensors
  • Pressure Force & Flow Sensors
  • Relays
  • Switches & controls
  • Potentiometers & Resistors
  • Safety Products for Machine Safeguarding
  • Vehicle Controls & Monitoring
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Honeywell Sensotec
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Copyright 2004 Honeywell International Inc. All rights reserved.